Hybrid immersed tunnel element

Immersed tunneling is a method of constructing relatively shallow undersea tunnels. For ease of construction and economic efficiency, immersed tunnels are divided into several elements (immersed tunnels), which are fabricated at docks and other fabrication yards. The structure of the immersed tunnels is generally a composite structure consisting of steel shells and concrete, and can be either full-sandwich or semi-sandwich (open-sandwich).

Construction method features

  1. 1High rigidity and high load-bearing capacity
  2. 2Steel shell is a floating structure and concrete can be cast at sea.
  3. 3Reduction in the amount of reinforcement, formwork and support works.
  4. 4Rapid on-site construction

Hybrid immersed tunnel element (Overview of construction method)

1.Overview

Hybrid immersed tunnel elements are adopted for navigation channels and canal crossings in port areas.
(Compared to immersed tunnels, bridge and shield tunneling methods have longer approaches and higher total costs.)

Full-sandwich types
  1. 1No reinforcing steel is used.
  2. 2Filled with high flow concrete
Semi-sandwich (open-sandwich) type
  1. 1Partially reinforced with steel reinforcement.
  2. 2Placing ordinary concrete.

Construction examples

Sumida River (downstream of Azuma Bridge) right bank terrace construction (No. 2-2)

Client Tokyo Metropolitan Government
Purpose/function Water-friendly revetment
Year of construction 2012
Dimensions 62.0 m (length) x 3.75 m (width) x 4.2 m (height)
Number of units manufactured 1 unit
Weight -
Steel weight 265 t
Concrete volume -
Design overview Installation depth - 2.35 m
Features/functions Steel pipe pile foundation

Shinwakato Road immersed tunnel (element No. 3) construction manufacturing work

Client Ministry of Land, Infrastructure, Transport and Tourism Kyushu Regional Development Bureau
Purpose/function Immersed steel shell
Year of construction 2007
Dimensions 81 m (length) × 28 m (width) × 8.4 m (height)
Quantity (/case) Body weight: 1940 tons
Features/functions Steel-concrete full sandwich structure Floating towing

Osaka Port Yumeshima Tunnel immersed steel shell (element No. 1) manufacturing work

Client Ministry of Land, Infrastructure, Transport and Tourism Kinki Regional Development Bureau
Purpose/function Immersed steel shell
Year of construction 2004
Dimensions 97 m (length) × 36 m (width) × 9.4 m (height)
Quantity (/case) Weight of steel: 3360 tons
Features/functions Steel-concrete full sandwich structure

Naha Airport (Naha Wharf Zone) road (airport line) immersed steel shell (element No. 3) manufacturing work

Client Naha Harbor and Airport Construction Office, Okinawa General Bureau, Cabinet Office
Purpose/function Immersed road
Year of construction 2003
Dimensions Height = 8.7 m, width = 36.94 m, length = 90.0 m
Quantity (/case) Dead weight = 2910 tons
Design overview Installation water depth = -24.0 m
Features/functions Full sandwich structure, high-fluidity concrete
Remarks 6-lane road (3 lanes on each side) Concrete applied to floating steel shell

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